When your manufacturing facility, warehouse, or industrial plant experiences electrical issues, downtime costs you thousands per hour. You need an industrial electrician who understands high-voltage systems, complex machinery, and the urgency of keeping production running 24/7.
Power Route Electric provides specialized industrial electrical services for manufacturing facilities, processing plants, warehouses, and distribution centers throughout Pasadena, CA. Our licensed industrial electricians are trained to work with three-phase power, motor controls, PLCs, VFDs, and heavy-duty industrial equipment that residential electricians simply can’t handle.
From emergency repairs that get your line back online to planned installations that expand your capacity, we deliver industrial-grade electrical solutions with minimal disruption to your operations. With OSHA-compliant safety protocols, predictable pricing, and deep experience in industrial environments, we’re the electrical partner Pasadena manufacturers trust.
Industrial facilities require electrical infrastructure far beyond residential or commercial applications. We install, maintain, and upgrade high-voltage power distribution systems that keep your heavy machinery running safely and efficiently.
Our Industrial Power Services Include: 208V, 240V, 277V, 480V three-phase installations Transformer installations and replacements (single-phase to three-phase conversions) Main service upgrades (200A to 2000A+ industrial services) Switchgear and distribution panel installations Bus duct and cable tray systems Power factor correction to reduce utility costs Load calculations and electrical demand analysis Emergency backup power systems and generator integration
Whether you’re expanding production capacity or upgrading aging electrical infrastructure, we provide the industrial-grade power solutions your facility needs to operate at peak performance.
Your production equipment represents significant capital investment. Proper electrical installation ensures safety, longevity, and optimal performance of CNC machines, conveyors, compressors, and specialized manufacturing equipment.
Equipment Wiring Services: CNC machines and automated manufacturing equipment Conveyor systems and material handling equipment Industrial compressors and pneumatic systems Hydraulic presses and stamping machines Welding equipment and plasma cutters Industrial ovens and heat treatment systems Packaging and bottling line electrical Assembly line power distribution
We work directly with equipment manufacturers’ specifications, ensuring proper voltage, amperage, and safety disconnects. All installations comply with NEC requirements and OSHA electrical safety standards.
Modern industrial facilities rely on sophisticated motor control systems and automation to maximize efficiency. We install, program, troubleshoot, and repair motor starters, variable frequency drives, and programmable logic controllers.
Motor Control & Automation Services: Variable Frequency Drive (VFD) installation and programming Soft starters and reduced voltage motor controls Motor starter troubleshooting and replacement PLC (Programmable Logic Controller) wiring and integration Control panel assembly and upgrades Sensor and relay installation SCADA system electrical infrastructure Process automation electrical support
Properly configured VFDs can reduce energy consumption by 20-40% while protecting motors from damage. We help you maximize equipment efficiency while reducing electrical costs.
Proper lighting is critical for worker safety, quality control, and productivity in manufacturing environments. We design and install industrial lighting systems that meet OSHA illumination requirements while minimizing energy costs.
Industrial Lighting Services: High-bay LED lighting retrofits (400W-1000W HID replacement) Warehouse and distribution center lighting Task lighting for precision work areas Emergency lighting and exit signage Hazardous location lighting (explosion-proof fixtures) Motion sensor and occupancy-based controls Outdoor loading dock and yard lighting Energy-efficient lighting design consultations
Upgrading to LED high-bay lighting can reduce lighting energy costs by 60-75% while providing better visibility and reducing maintenance. Many upgrades qualify for utility rebates through Pasadena Water & Power.
Unplanned electrical failures lead to costly production downtime. Our preventive maintenance programs identify potential issues before they cause equipment failure or safety hazards.
Scheduled Maintenance Includes: Thermal imaging inspections to detect hot connections Panel and switchgear inspections Breaker testing and replacement Connection tightening and torque verification Motor and VFD inspections Control panel cleaning and testing Emergency lighting battery testing Electrical system load analysis Arc flash hazard assessments Detailed maintenance reports with recommendations
Maintenance Plan Options: Quarterly Plans: Ideal for 24/7 operations with critical equipment Semi-Annual Plans: Perfect for single-shift facilities Annual Inspections: Minimum compliance for facilities with less critical electrical systems
All maintenance plans include priority emergency response with guaranteed response times under 2 hours.
When production stops due to electrical failure, every minute counts. Our emergency response team is available 24/7/365 to diagnose and repair industrial electrical emergencies.
Common Emergency Situations We Handle: Complete power outages affecting production Panel failures and breaker malfunctions Machinery electrical failures (motors, controls, drives) Burning smells or sparking equipment Tripped breakers causing line shutdowns Control system failures Emergency lighting system failures Transformer failures
Our Emergency Response Promise: Under 90-minute response time in Pasadena Fully-stocked service vehicles with industrial components Licensed industrial electricians on every call Temporary solutions to restore production immediately Permanent repair scheduling that works around your operations Detailed failure analysis and prevention recommendations
Call (818) 200-6572 for Immediate Emergency Service
Electrical System Upgrades & Expansions
Growing your manufacturing capacity often requires electrical infrastructure upgrades. We provide comprehensive electrical system assessments and design cost-effective upgrade solutions.
Upgrade Services Include: Electrical load analysis for capacity planning Service panel upgrades (400A to 2000A+) New circuit installations for equipment additions Building expansion electrical design-build Utility coordination for service increases Code compliance upgrades for older facilities Energy efficiency retrofits Electrical master planning for phased expansions
We work closely with facility managers, engineers, and contractors to minimize disruption to ongoing operations. Many installations can be performed during scheduled downtime, weekends, or overnight shifts.
OSHA requires employers to protect workers from arc flash hazards. We conduct comprehensive arc flash studies and provide equipment labeling to ensure NFPA 70E compliance.
Safety Compliance Services: Arc flash hazard analysis and labeling Short circuit and coordination studies OSHA electrical safety program development Lockout/tagout procedure documentation Worker training on electrical safety PPE (Personal Protective Equipment) recommendations Electrical safety audits Compliance with NFPA 70E standards
Protecting your workers from electrical hazards isn’t just about compliance—it’s about ensuring everyone goes home safe every day.
We provide electrical services for manufacturers producing automotive parts, aerospace components, food products, electronics, plastics, textiles, and more. From CNC machine installations to entire production line electrical systems, we understand the precision and reliability manufacturing demands.
Modern warehouses require sophisticated electrical systems for material handling equipment, automated storage systems, dock doors, security systems, and extensive lighting. We design and install electrical infrastructure that supports efficient logistics operations.
Food processing facilities have unique requirements including sanitary design, washdown-rated equipment, and compliance with FDA regulations. We provide electrical services that meet food industry standards while ensuring safety and reliability.
Hazardous location electrical work requires specialized knowledge of explosion-proof equipment, intrinsically safe wiring, and chemical industry codes. Our electricians are trained in Class I, Division 1 and 2 hazardous location installations.
High-speed printing presses and converting equipment require precise electrical systems with minimal electrical noise. We provide specialized wiring for printing equipment, web handling systems, and quality control instrumentation.
Auto repair facilities, body shops, and service centers need high-amperage circuits for lifts, welders, compressors, and diagnostic equipment. We install the robust electrical systems automotive professionals depend on.
Not all electricians can handle industrial electrical systems. Our team has specific training and experience with high-voltage systems, three-phase power, motor controls, PLCs, and heavy industrial equipment that goes far beyond residential or light commercial work.
Our industrial electricians are trained in: Three-phase power systems and transformers Motor control circuits and VFDs Industrial control panels and automation High-voltage safety procedures Hazardous location electrical codes Arc flash safety and NFPA 70E compliance Industrial machinery electrical requirements
We understand that downtime costs money. Our project management approach focuses on completing electrical work during scheduled maintenance windows, off-shifts, or in phases that keep production running.
How we minimize disruption: Flexible scheduling (nights, weekends, holidays) Phased installations that maintain partial production Temporary power solutions during upgrades Detailed pre-planning to reduce on-site time Coordination with production schedules Fast emergency response when failures occur
Industrial electrical work carries inherent risks. We maintain rigorous safety protocols to protect your workers, our team, and your facility.
Our safety commitment includes: OSHA 30-Hour Construction Safety certification Daily safety briefings and job hazard analysis Proper PPE for all electrical work Lockout/tagout procedures on all projects Arc-rated clothing for energized work Confined space entry certification when required Regular safety training and updates
California C-10 Electrical Contractor License $2,000,000 General Liability Insurance $1,000,000 Workers’ Compensation Coverage Pasadena Business License
All our industrial electricians are licensed, background-checked, and continuously trained on the latest codes and safety standards.
Industrial electrical projects require clear communication and thorough documentation. We provide: Detailed written estimates with line-item pricing No hidden fees or surprise charges As-built electrical drawings upon completion Operation and maintenance manuals Warranty documentation Equipment specifications and cut sheets Permit documentation and inspection certificates
We begin with a comprehensive facility walk-through to understand your electrical needs, existing infrastructure, and operational requirements. This includes: Current load analysis and capacity evaluation Identification of code compliance issues Safety hazard assessment, Equipment specifications review Production schedule coordination
Based on our assessment, we develop a detailed scope of work including: Electrical design and load calculations Equipment and material specifications Project timeline with critical milestones Line-item pricing breakdown Permit requirements and timeline Utility coordination requirements
Before work begins, we coordinate all project details: Material procurement and delivery scheduling Subcontractor coordination if needed Production schedule integration Temporary power planning if required Safety plan development Permit applications submitted
Our licensed industrial electricians execute the project with precision: Daily safety briefings and job hazard analysis Work performed during agreed-upon hours Daily progress updates to facility management Clean work areas maintained Minimal disruption to adjacent operations Quality inspections at each phase
Before turning systems over to you, we thoroughly test all installations: Voltage and continuity testing Load testing and power quality analysis Motor rotation and phasing verification Control system functional testing Safety interlock verification Thermal imaging of all connections
Project completion includes comprehensive handoff: As-built electrical drawings Equipment operation training Maintenance recommendations Warranty documentation Final inspection certificates Emergency contact information
The Problem: Circuit breakers repeatedly trip, causing production line shutdowns and lost revenue.
Our Solution: We conduct load analysis to identify overloaded circuits, undersized breakers, or equipment drawing excessive current. Solutions may include circuit redistribution, panel upgrades, or equipment repairs. We find the root cause instead of just resetting breakers.
The Problem: Monthly electrical costs are eating into profit margins, with no clear understanding of where energy is being wasted.
Our Solution: We perform energy audits identifying inefficient motors, poor power factor, and lighting that should be upgraded. Installing VFDs, correcting power factor, and LED retrofits can reduce electrical costs by 30-50%. Many improvements qualify for utility rebates.
The Problem: Critical electrical panels, transformers, or motor controls are decades old and failing without warning, causing expensive emergency repairs.
Our Solution: Preventive maintenance programs with thermal imaging detect failing components before breakdown. Strategic replacement of aging infrastructure prevents emergency situations. We help you prioritize replacements based on risk and budget.
The Problem: You want to expand production with new machinery, but your electrical service can’t handle the additional load.
Our Solution: We calculate your current load and available capacity, then design cost-effective solutions—whether that’s load balancing, circuit additions, or service upgrades. We coordinate utility service increases and handle all permitting.
The Problem: OSHA inspections revealed electrical safety violations, or you’re unsure if your facility meets current arc flash standards.
Our Solution: We conduct arc flash studies, provide equipment labeling, develop lockout/tagout procedures, and help you establish an electrical safety program. Our goal is both compliance and genuine worker protection.
The Problem: Voltage fluctuations, electrical noise, or power quality issues are affecting sensitive equipment and product quality.
Our Solution: Power quality analysis identifies issues like harmonics, voltage sags, or electrical noise. Solutions may include voltage regulators, isolation transformers, dedicated circuits, or power conditioning equipment. We ensure clean, stable power for precision equipment.
We provide services for manufacturing plants, warehouses, processing facilities, and heavy industrial operations throughout North Hill CA.
We install and maintain electrical systems for CNC machines, conveyors, compressors, hydraulic presses, welding equipment, industrial ovens, packaging lines, and other manufacturing equipment. We work directly from manufacturer specifications to ensure proper voltage, amperage, and safety disconnects.
Absolutely. We provide preventative maintenance and safety inspections to keep your systems running smoothly and reduce unexpected downtime.
Yes. We provide emergency electrical services for industrial facilities experiencing power outages, equipment failures, or electrical malfunctions. Contact us at (818) 200-6572 for emergency service.
Yes. We work with 208V, 240V, 277V, and 480V three-phase power systems commonly found in industrial facilities. This includes motor control circuits, machinery wiring, distribution panels, transformers, and high-amperage services that manufacturing facilities require.
Industrial electricians specialize in high-voltage systems, three-phase power, heavy machinery, motor controls, and manufacturing equipment. Commercial electricians typically work with lower voltage systems in offices and retail spaces. Industrial work requires specific training in motor control circuits, VFDs, PLCs, and industrial safety standards that go beyond standard commercial electrical work.
Reach out for a free, no obligation quote for any of our electrical services.
Power Route Electric provides industrial electrical services throughout Pasadena and surrounding Los Angeles County areas, including:
Pasadena Industrial Areas: East Pasadena industrial district North Arroyo industrial corridor Lincoln Avenue warehouse district Foothill Boulevard commercial/industrial zone
Surrounding Areas We Serve: Altadena, La Cañada Flintridge, San Marino, South Pasadena, Sierra Madre, Arcadia, Glendale, Eagle Rock, Highland Park, El Sereno
